A New Dimension of Engineering

Liberate your machine
with a single controller and CODESYS .

Break free from classic PLC limitations. The ONX Control PC-Based Automation architecture elegantly combines PLC, motion control, HMI, and database operations into a single industrially robust PC.

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20+

Years of Field Experience

EtherCAT

Real-Time Network

CODESYS

System Integrator

7/24

24/7 Technical Support

ONX software platform

Beyond hardware: our own motion libraries.

The CODESYS libraries we built in flying shear, rotary knife and CNC projects are now products. X Motion drives EtherCAT servo axes directly; X CNC turns G-code into smooth, jerk-limited axis motion.

X Motion Library v1.0.17

EtherCAT CiA402 axis control

Power, S-curve positioning, jog, homing, electronic gearing and master-based profiles; 12 function blocks with automatic CiA402 object mapping.

  • No SoftMotion axis licence required
  • Field-tested with Estun and Control Techniques drives
  • Used in nearly all of our flying shear and rotary knife projects
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X CNC Library New

From G-code to smooth 5-axis motion

Merges short lines into splines, smooths corners, plans jerk-limited velocity and produces axis positions every 1 ms; with a web-based HMI.

  • No SoftMotion axis licence or SMC_Interpolator required
  • Contour deviation ≤ 0.05 mm on a 64,058-line program (lab measurement)
  • XYZ + A/C five-axis toolpaths
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Process solutions

Cut, punch and wind material without stopping the line.

From flying shears to tension control, every solution is built on the same architecture: a CODESYS controller, EtherCAT servo axes and field-proven ONX motion blocks. The animations below show how each process works.

Flying Shear Automation

Cutting moving tube, profile and strip to length without stopping the line, with a cutter that travels synchronized to line speed.

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Rotary Knife Automation

Cutting moving material without stopping the line with a rotating knife drum; cut length is set in software through the electronic cam profile.

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Winder / Unwinder Tension Control

Keeping material tension constant while the roll diameter changes: diameter calculation, torque control and closed loop with a dancer or load cell.

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Cut-to-Length Line Automation

Indexing coil-fed sheet and strip by a set length with servo feed rolls, then cutting with a stationary shear or saw while the material is stopped.

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Flying Punch / Flying Press Automation

Punching or pressing moving sheet, strip and profile without stopping the line: a carriage synchronized to line speed and defined hole patterns.

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Crane Anti-Sway Control

Suppressing the swing of a rope-suspended load during trolley or bridge travel with speed profiles based on rope length and, where needed, sway angle feedback.

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Comprehensive Hardware Ecosystem

All layers of engineering.
Under a single roof.

From precise axis interpolation to megawatt-level heavy industry drive systems; 100% interoperable industrial hardware backed by ONX Control.

High Performance AC Control

Unidrive M701

Centralized and decentralized control for the most complex machine systems. Built-in Advanced Motion Controller and IEEE 1588 V2 Ethernet.

2.8 MW Power CODESYS Compatible
Unidrive M701 drive
General Purpose AC Drive

Commander C200

Robust, simple, and economical AC Drive family. Rapid commissioning, integrated PLC capabilities, and optional communication modules.

Up to 132 kW
Commander C200 Drive
Drive Architecture

Estun ED3L Series

Superior motion control from 100W to 22kW. Built-in EtherCAT, Profinet communication, and SIL3/PLe Safe Torque Off (STO) architecture.

EtherCAT / Profinet
Estun Motors and Drives
Dynamic Drive

Estun EM3 Motors

EM3A, EM3J, EM3G, and EMB series. Perfect positioning with peak torque up to 48 Nm, IP67 protection class, and high-resolution encoders.

23-bit Abs. Encoder
EM3G motors
Flexible Field Communication

Crevis Remote I/O

Compact design and detachable terminal connectors (Slice I/O). Over 50 I/O varieties including Digital, Analog, Temperature (RTD/TC), and High-Speed Counter.

Modular Architecture
Crevis I/O and bus coupler
Rugged Hardware

Industrial PC & HMI

Next-generation CODESYS-compatible Box PCs and capacitive Panel PCs developed for 24/7 operation in harsh environments. Industry 4.0 IoT integration.

Nexcom & JHCTECH
Nexcom IPPC
5 Main Sectors • High Reliability

Innovative Automation Solutions
Tailored to Your Industry

With over 20 years of field experience, we build ONX Motion architectures specifically developed for the physical dynamics of different industries; combining motion control, synchronization, field communication, and process stability in a single control approach.

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Our Main Sector Pipe & Profile

Iron-Steel, Sheet Metal and Continuous Metal Production Lines

This field is not just a reference showcase for us, but our direct core expertise. We build stable motion control, reliable line synchronization, and field-proven automation architectures in high-cycle metal processes, ranging from pipe and profile lines to slitting and cut-to-length systems.

Core Expertise

End-to-End Control Architecture in Metal Processes

We offer high-reliability control systems in processes that require multi-axis motion and continuous production flow, extending from sheet metal entry to the final product.

Sector Characteristic
High Motor Powers Continuous Production Lines

Plastic Extrusion, Film & Recycling Lines

We provide high efficiency and stable process control in critical lines of the plastics industry, from sheet, profile, pipe, and film production to bag converting and recycling processes.

Wood, Panel Processing & Furniture Packaging

In the woodworking sector, we offer not just machines, but full-line control intelligence. We provide high-precision axis synchronization in CNC lathes, machining centers, tenoning, and panel sizing applications.

Textile Technologies & Cutting Room Automation

We offer stable control in critical production steps from yarn preparation to high-speed winding and industrial sewing machines, from cutting room control processes to synchronous textile applications.

FIELD APPLICATIONS

Real-World
ONX Performance

Witness our systems operating 24/7 in heavy industry and demanding production lines with your own eyes.

Rotary Knife Automation

Rotary Knife Automation

High-speed, zero-waste rotary knife cutting synchronization based on Codesys and EtherCAT using the ONX Motion library.

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3-Axis CNC Router with Codesys SoftMotion

3-Axis CNC Router with Codesys SoftMotion

High-precision CNC router application featuring multi-axis interpolation and flawless trajectory control using the Codesys SoftMotion CNC module.

4-Corner Welding & Robotic Cleaning Line

4-Corner Welding & Robotic Cleaning Line

Fully automated PVC profile welding, robotic handling, and burr cleaning line automation based on Codesys SoftMotion CNC.

17-Axis Cake Packaging Line Automation

17-Axis Cake Packaging Line Automation

High-capacity food packaging system designed with Control Techniques drives and Codesys architecture, synchronizing 17 servo axes seamlessly.

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Tension Controlled Winder Application

Tension Controlled Winder Application

100% stable winder system featuring real-time diameter calculation and torque (tension) control for delicate film and plastic machines.

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Fully Automated Tube Bending Machine

Fully Automated Tube Bending Machine

Servo-driven Codesys tube bending machine equipped with recipe-based 3D bending algorithms for ultra-precise positioning.

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Thermoforming Machine Automation

Thermoforming Machine Automation

Thermoforming system commissioned with Codesys Runtime, EtherCAT fieldbus, and Unidrive M servo drives for high-speed molding processes.

Double Headed Cold Cut Flying Saw

Double Headed Cold Cut Flying Saw

Flawless, burr-free flying saw automation perfectly synchronized with the line speed for continuous tube and profile manufacturing.

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Technical Consulting

Let's Design Your
Project Together.

Schedule a technical meeting with our expert engineering team for machine revisions, new automation panels, or defense industry projects.

Customer Support Line

+90 (216) 504 14 42

Head Office & R&D

Girne Mah. Irmaklar Sok. Kucukyali Business Center
Block A No:3 Maltepe / Istanbul