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Predictive Maintenance and Smart Sleep Mode (OEE) ROI Calculation

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Digital Transformation Analysis
Classic Facility (Flying Blind)
Motors draw 30-40% idle power while the line waits. Faults are only noticed when the machine breaks down. Unplanned downtime costs are massive.
Smart Facility (ONX Edge)
Data flows continuously. Faults are seen weeks in advance via vibration/current analysis. The system goes to sleep when no product is arriving.
Nexcom

Nexcom Edge IPC

Rugged environment PC that collects, processes, and transfers field data to the cloud.

CODESYS

CODESYS SoftPLC

Transforms your IPC into a powerful PLC. Runs sleep mode and logic algorithms.

Crevis

Crevis Uzak I/O

Transmits data from temperature, vibration, and energy analyzers to the IPC within milliseconds.

1 Operation and Consumption Profile

kW
%
Hours / Year
/kWh

2 Downtime and Maintenance Profile (OEE)

/ Hour
Hours / Year
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3 Digital Transformation Investment

Engineering Note: Edge Computing

Microsoft.AspNetCore.Mvc.Localization.LocalizedHtmlString

Microsoft.AspNetCore.Mvc.Localization.LocalizedHtmlString

Smart Factory Analysis

Total Investment
0
ROI / Payback
0 Months
Annual Energy Savings
0
Prevented Downtime Savings
0
Total Annual Gain
0

The calculation assumes classic motors draw 30% power while idle, 5% in sleep mode, and predictive maintenance reduces unplanned downtime by 75%.

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