ONX Control Solution Architecture
CODESYS-Based Smart Controllers (SoftPLC) Unify PLC, HMI, Motion, and CNC within a single control backbone.
Our CODESYS-based smart controller solutions bring machine automation, edge control, data collection, servo axis management, and advanced field communication under one architecture.
Single software backbone
Build PLC, HMI, motion, CNC, alarms, recipes, data collection, and service layers within the same CODESYS ecosystem.
Hardware-agnostic architecture
Deploy the same engineering approach on fanless IPCs, panel PCs, edge controllers, or machine-type compact controllers.
Real-time communication
Manage the machine from a single center thanks to powerful integration with EtherCAT, Modbus TCP/RTU, OPC UA, CANopen, and field devices.
Motion and CNC-oriented expansion
Go beyond standard PLC logic for SoftMotion, servo axes, cams, synchronization, and CNC interpolation needs.
Platforms selected by machine architecture, not hardware
The same CODESYS backbone can play different roles on different physical platforms. Therefore, the right choice should be based on control load, motion requirements, data traffic, and maintenance scenarios rather than just screen size.
Industrial Edge Controllers
Industrial edge controllers suitable for 24/7 operation, requiring low maintenance, that can be mounted directly on the machine frame or inside the cabinet. Combines SoftPLC, communication, data collection, and remote service needs on a single platform.
Panel-Based Smart Controllers
Panel-based solutions combining the operator interface and the control layer in the same chassis; providing wiring, commissioning, and maintenance ease, especially for compact machine builders.
Motion and CNC Control Platforms
High-performance motion control backbone for servo axis synchronization, pick & place, flying shear, rotary knife, interpolation, or multi-axis packaging machines.
Consolidate control, motion, and data into the same backbone.
At ONX Control, a CODESYS-based controller means not just a PLC cycle, but contemplating motion control, visualization, field communication, and service processes under a single architecture.
Fanless IPC, panel PC, machine controller, and remote I/O infrastructure
PLC logic, tasks, and real-time execution via CODESYS Control runtime
SoftMotion, cams, gearing, servo axes, and machine synchronization functions
EtherCAT, Modbus TCP/RTU, CANopen, OPC UA, and field device integration
HMI, alarms, recipes, production data, service screens, and user logic
Remote access, data collection, and SQL / MQTT / ERP / MES connection scenarios
Under the Hood: ONX EtherCAT Master
We are not just a hardware integrator. We develop our own EtherCAT communication stack at the kernel level. Meet our hardware-independent, fully deterministic control architecture powered by Hard Real-Time Linux.
System Architecture
Where does the CODESYS-based smart control layer add value?
Uçar Makas (Flying Shear) Kontrolü
1ms EtherCAT cycle time ile sıfır fireli ve yüksek hızlı uçar makas senkronizasyonu.
Paketleme & Dolum Otomasyonu
Codesys SoftMotion ile çok eksenli paketleme makinelerinde kusursuz kam (camming) profilleri.
CNC & Retrofit Sistemleri
Eski nesil CNC tezgahların ONX RT Linux ve EtherCAT teknolojisi ile modernizasyonu.
Hat Senkronizasyonu & Sarıcı
Gerginlik (Tension) kontrolü ve Winder/Unwinder uygulamalarında %100 kararlılık.
A smart controller is not just CPU power.
I believe the most critical mistake is selecting a controller solely by its core count or RAM. The correct choice must evaluate real-time task structures, motion loads, communication density, data collection, HMI behavior, remote service, and long-term maintenance strategy altogether.
Not just hardware, a complete solution
In the ONX Control approach, the controller is evaluated together with I/O, drives, motors, HMI, motion, and field communication.
Field-friendly service approach
An architecture where maintenance, remote access, backup logic, and project sustainability are considered from day one.
Platform scaling with the machine
The same software backbone can scale from a small panel solution up to a multi-axis high-performance motion IPC.
Make your controller choice based on your machine architecture.
Let's determine the right platform together with ONX Control engineering to plan PLC, HMI, motion, CNC, edge data collection, and field communication on the same control backbone.